This Tri-Tip Sandwich is the ultimate way to turn grilled steak into a crave-worthy meal. Tender slices of smoky tri-tip are layered with sweet caramelized onions, vibrant bell peppers, and creamy chipotle aioli, all tucked into a toasted hoagie roll.
It’s a hearty, flavor-packed sandwich that’s perfect for weeknight dinners or game day feasts. Bonus: it’s easy to make and totally customizable!
Here is Why This Tri-Tip Sandwich Recipe Works
Flavor explosion in every bite: Smoky tri-tip, sweet onions, and that creamy, spicy chipotle aioli? It’s the trifecta of sandwich perfection.
Quick chipotle aioli magic: You’re just a few pantry staples and some chipotle peppers away from leveling up your sandwich game.
No boring steak sandwiches here: A perfect combo of tender tri-tip, sweet sauteed onions, creamy chipotle aioli, gooey cheese, and toasted hoagie rolls makes for an epic sandwich.
Customizable for your crew: Swap the cheese, change up the veggies, or dial up (or down) the spice.
The Ingredients
- Meat: Tri-tip steak
- Produce: Onions, bell peppers, garlic
- Condiments: Mayonnaise, chipotle peppers in adobo, honey
- Pantry: Olive oil, white vinegar, hoagie rolls
- Pantry seasonings: Onion powder, cumin, salt, pepper
We used our oven roasted tri tip but you can cook it any way you wish. You can try this recipe for Santa Maria tri tip or this one for a slow cooker tri-tip. You can also cook the tri tip in the sous vide.
Sandwich Variations
Drizzle some garlic butter on the hoagie rolls before you toast them. You could also switch out the chipotle aioli for fresh horseradish aioli or even just a regular mayo.
Cheesy BBQ Tri Tip Sandwich: Swap the chipotle aioli for your favorite BBQ sauce and use sharp cheddar instead of Monterey Jack cheese. For extra zip, spread on a bit of horseradish sauce.
Chipotle Mushroom Tri Tip Sandwich: Sauté 1 cup of sliced mushrooms with the onions and peppers for an earthy twist.
Mediterranean-Style Tri Tip Sandwich: Replace the chipotle aioli with tzatziki sauce, and toss in some roasted red peppers and crumbled feta for a Greek-inspired sandwich.
You don’t have to use a tri tip for this sandwich. You can use any cut of beef really. Try it with our smoked London broil, slow cooker sirloin tip, or leftover pot roast.
Tips for Tri Tip Sandwiches
- Always cut the tri-tip against the grain for the most tender slices.
- Don’t rush the onion. Low and slow is the way to go for perfectly caramelized onions. Trust me, it’s worth the extra time.
- A quick trip under the broiler or on the grill gives your hoagie rolls that perfect crisp edge to hold up against the juicy fillings.
- Love the heat? Toss in an extra chipotle in the aioli sauce. Prefer it mild? Stick to just one pepper for a hint of smoky flavor.
- Monterey Jack melts beautifully, but feel free to experiment with provolone or mozzarella cheese.
- You can use any bread you want for these tri tip sandwiches. We used a hoagie because it is soft and tender but sturdy enough to handle all the hearty fillings.
Storage
Refrigerating: Wrap leftover tri-tip slices in foil or store them in an airtight container in the fridge for up to 3 days. Keep the chipotle aioli in a separate container. The onions and peppers can also be stored in an airtight container in the fridge for 3 days.
Freezing: If you have leftover tri-tip, slice it and store it in a freezer-safe container or zip-top bag and freeze for up to 3 months. The chipotle aioli is best made fresh, but you can freeze the onions and peppers.
Customize Your Tri Tip Steak Sandwiches
This Tri-Tip Sandwich is here to remind you that sandwiches don’t have to be sad, soggy excuses for a meal. With smoky steak, caramelized onions, and a chipotle aioli that’s basically the MVP of condiments, this is the kind of sandwich that makes you wonder why you’d ever settle for less.
It’s hearty, customizable, and just fancy enough to make you look like you know what you’re doing in the kitchen.
More Sandwich Recipes to Try
- This hot meatloaf sandwich is the reason we make meatloaf. It is perfect for lunch or dinner.
- This pulled pork sandwich is perfect for your next family gathering. Make the pulled pork in advance and set out all the fixings for everyone to assemble the sandwiches.
- These grilled lamb sandwiches are a great way to make something a little different for our next cookout.
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Tri Tip Sandwich
Ingredients
For the chipotle aioli
- 1 cup mayonnaise
- 3-4 garlic cloves minced
- 1 to 3 chipotle peppers depending on how hot you want it
- 2 teaspoons white vinegar
- 2 teaspoons honey
- 1 teaspoon onion powder
- ½ teaspoon cumin
- ¼ teaspoon salt
- ¼ teaspoon pepper
For the grilled onions and peppers
- 2 tablespoons olive oil
- 2 medium onions sliced
- 2 bell peppers seeded and sliced
Assemble the sandwiches
- 4 large hoagie rolls
- 8 slices Monterey Jack cheese
- 1 grilled Tri-Tip steak
Instructions
For the chipotle aioli
- Place the mayonnaise in a small mixing bowl.
- Chop the chipotle peppers and garlic together until they are finely minced and add them to the mayonnaise.
- Stir in the vinegar, molasses, onion powder, cumin, salt, and pepper. Set the aioli aside.
Grill the onions and peppers
- Heat the oil in a large skillet over medium heat.
- Add the onions and peppers and cook for 15 to 20 minutes, stirring occasionally, until the onions are golden brown. Season with salt and pepper
Assemble the sandwiches
- Toast the hoagie rolls under a broiler or lay them flat on a grill until lightly browned.
- Slice the tri-tip steak into thin slices. Cut across the grain to get tender slices of meat.
- Spread the chipotle aioli onto the toasted buns then pile the onion and pepper mixture on one side. Top the onions with two slices of cheese then a heap of sliced tri-tip.
Jeff the Chef @ Make It Like a Man!
Saturday 3rd of April 2021
I love tri-tip, so there's rarely any left over when I make it ... but if there is, this sandwich is it!
Dahn Boquist
Sunday 4th of April 2021
It's definitely worth cooking a tri tip just for this sandwich alone.